high power dc relay

Name:high power dc relay

Brand:BATE/MGREALY

Optional Sockets:

Refer to BTA3 socket parameters for compatible sockets.

Wiring Diagrams Available:

1C, 2C, 3C configurationswith terminal assignments as per model selection.

The BTA2 is a high-performance relay designed for applications requiring higher switching capacities and enhanced safety features. With contact ratings up to 13A and available in 1pole, 2pole, and 3pole configurations, it is ideal for industrial controls, power distribution, and heavy-duty switching. The relay offers optional magnetic arc extinguishing, a manual test button, LED status indication, and complies with RoHS and REACH environmental standards.

Key Features:

  • High Contact Capacity:1C:13A, 2C:12A, 3C:11A
  • Contact Forms:1C (SDPDT), 2C (DPDT), 3C (3PDT)
  • Optional Magnetic Arc Extinguishing:Available for 2C DC models only
  • LED Indicator:Shows coil ON/OFF status (AC: red, DC: green)
  • Manual Test Button:For circuit testing and operation verification
  • Environmental Compliance:RoHS and REACH
  • Multiple Shell & Terminal Options:Various housing styles and terminal sizes
  • Wide Coil Voltage Range:6–110VDC, 6–240VAC

 

Model Description:

CodeDescription
BTA2Base Model
1C / 2C / 3CContact Form (1C=SDPDT, 2C=DPDT, 3C=3PDT)
(Blank)Contact Load: 1C:13A, 2C:12A, 3C:11A
S1 / S2 / P2 / P3Terminal Type (S1:4.8×0.8mm, S2:4.8×0.5mm, P2:1.2×0.8mm, P3:1.2×0.5mm)
C / C1 / C3 / C4Shell Type (C=Standard, C1=Side Flange, C3=Top Flange, C4=Clamp Rail)
MManual Test Button (Optional)
LLED Indicator (AC=Red, DC=Green)
BMagnetic Arc Extinguishing Device (for 2C DC only)

Coil Specifications (at 23°C):

Rated VoltageCoil Resistance (Ω) – 1C/2CCoil Resistance (Ω) – 3C
6VDC32Ω32Ω
12VDC120Ω120Ω
24VDC472Ω472Ω
48VDCSee manufacturer’s dataSee manufacturer’s data
110VDC10000Ω10000Ω
6VAC4.2Ω
12VAC18Ω21Ω
24VAC72Ω85Ω
48VAC280Ω350Ω
110VAC1500Ω1900Ω
120VAC1700Ω2250Ω
220/230VAC6000Ω7200Ω
240VAC9110Ω7200Ω (estimated)

Note: Maximum withstand voltage = 110% of rated voltage for short periods.

Contact Specifications:

Parameter1C2C3C
Resistive Load13A @ 28VDC/240VAC12A @ 28VDC/240VAC; 13A @ 120VAC11A @ 28VDC/240VAC; 13A @ 120VAC
Motor Load1/3 HP @ 120VAC; 1/2 HP @ 240VACSame as 1CSame as 1C
Switching Power364W / 3120VA364W / 2880VA308W / 2640VA
Contact MaterialAgSnO₂ AlloyAgSnO₂ AlloyAgSnO₂ Alloy
Initial Contact Resistance≤50mΩ≤50mΩ≤50mΩ
Electrical Life100,000 operations100,000 operations100,000 operations
Mechanical Life10,000,000 operations10,000,000 operations10,000,000 operations

General Electrical & Mechanical Parameters:

ParameterValue
Pickup Voltage (23°C)DC: ≤80%, AC: ≤85% of rated voltage
Release Voltage (23°C)DC: ≥10%, AC: ≥30% of rated voltage
Max. Voltage110% of rated voltage
Coil PowerDC: 1.2W, AC: 2.0–3.0VA
Pickup TimeAC: ≤30ms, DC: ≤20ms
Release TimeAC: ≤25ms, DC: ≤15ms
Insulation Resistance1000MΩ @ 500VDC

Dielectric Strength (1 min):

Withstand Voltage TestValue
Between Same Pole Contacts1000VAC
Between Opposite Pole Contacts1500VAC
Between Coil and Contact1500VAC

Environmental & Mechanical Specifications:

ParameterValue
Operating Temperature–30°C to +65°C (no ice or frost)
Humidity5% to 85% RH
Atmospheric Pressure86–106 kPa
Vibration Resistance10–55Hz, 1.0mm double amplitude
Impact Stability98 m/s²
Impact Strength980 m/s²

Physical Specifications:

Parameter1C2C3C
Dimensions (L × W × H)35mm × 35mm × 53mm35mm × 35mm × 53mm35mm × 35mm × 53mm
WeightApprox. 88gApprox. 90gApprox. 92g
Terminal TypesPlug-in or PCB (depending on model)Plug-in or PCBPlug-in or PCB

No relay products that meet your requirements were found. Please let us know, as we support customization based on your needs.

 
 

Frequently Asked Questions

Can I directly replace an Omron or Schneider relay with an MG relay?

Yes, the pin layout follows the same international standard for direct replacement, but you should verify the coil voltage and mounting dimensions match.

Yes, it’s more reliable against vibration-induced loosening and can reduce installation time by about 60%.

MG relays are designed for a wide operating temperature range, typically from -40°C to +70°C, ensuring reliable operation in harsh environments.

What international certifications do your relays have?

MG relays carry comprehensive global approvals including UL (North America), CE, TUV, VDE (Europe), and comply with RoHS 2.0 & REACH environmental standards, ensuring smooth export for your end equipment.

Electromechanical relays offer two key advantages: true physical isolation (zero leakage current when off) for safety, and superior surge withstand capability, making them more robust for harsh industrial power environments.

It uses a magnetic field to stretch and extinguish the powerful spark (arc) created when breaking a high DC current, preventing the contacts from welding together and significantly extending relay life.

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