Industrial Automation

In industrial automation, relays serve as a critical bridge connecting PLC control signals with field actuators, widely employed in scenarios such as motor control, safety interlocking, and actuator driving.

Motor Control

  • Key Requirement: Reliable switching and adaptability to various control voltages and frequencies.

  • Design Features:

    • Electromagnetic Relay:

      • Low cost and high versatility

      • Compatible with AC 220V, DC 24V, and other control voltages

    • Three-phase Solid-state Relay:

      • Contactless switching

      • Reduced mechanical wear

      • Long service life

  • Typical Application:

    • Start/stop and forward/reverse control of motors (Electromagnetic Relay)

    • High-frequency start/stop motor equipment (Solid-state Relay)

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Safety Interlocking

Safety interlocking is a core requirement in industrial automation, used in safety devices such as guard doors, safety light curtains, and emergency stop buttons.

  • Key Requirement: Must comply with SIL 3 / PL e safety level

  • Design Features:
    ✅ Dual-channel redundancy design
    ✅ Forced-guided contacts
    ✅ Any single fault can cut off the hazardous circuit, preventing unintended machine operation

  • Recommended Type: Safety Relay

Actuator Driving

  • Key Requirement: Precise and stable control of pneumatic components.

  • Design Features:

    • Signal Relay:

      • Compact size

      • Stable performance

    • Time-delay Relay:

      • Built-in delay function

      • Adjustable timing parameters

  • Typical Application:

    • Driving solenoid valves and cylinders (Signal Relay)

    • Process timing control and delayed action scenarios (Time-delay Relay)

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Protection Functions

  • Key Requirement: Automatic detection and cutoff in case of abnormal motor operation.

  • Design Features:

    • Thermal Relay / Overload Protection Relay:

      • Responds to motor overcurrent and overload conditions

      • Automatically cuts off the power supply when the current exceeds the rated value

  • Typical Application:

    • Motor overload and overcurrent protection

Signal Isolation & Expansion

  • Key Requirement: Enhanced system noise immunity and extended control capacity.

  • Design Features:

    • Miniature Signal Relay / Coupling Relay:

      • Electrical isolation between control and load circuits

      • Signal amplification and multi-channel expansion

  • Typical Application:

    • PLC signal isolation and expansion

    • Improving system stability and anti-interference capability

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