Photovoltaic Relay Solution

The core requirements of the photovoltaic industry are high-voltage DC isolation, grid connection protection, fault interruption, and charge/discharge control. Relay applications must adapt to DC high-voltage environments above 1000V and harsh outdoor operating conditions.

Inverter DC Side

  • Core Requirements: High-voltage DC isolation and rapid fault interruption.

  • Main Types and Applications:

    • High-Voltage DC Power Relay:

      • Rated voltage up to 1000V DC or above.

      • Mainly used for electrical isolation between PV modules and the inverter, as well as rapid circuit interruption under fault conditions to prevent fault propagation.

    • Latching (Bi-Stable) Relay:

      • Utilizes its state-holding characteristic when de-energized, significantly reducing system standby power consumption, suitable for PV + energy storage systems.

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Inverter AC Side

  • Core Requirements: Grid connection control and grid frequency protection.

    • Main Types and Applications:

    • AC Power Relay: Used to realize grid connection control between the PV system and the power grid.

    • Frequency Relay: Monitors grid frequency. When the frequency deviates from the normal range, it can quickly disconnect the grid connection circuit to achieve anti-islanding protection, ensuring the safety of the grid and the PV system.

Combiner Boxes and DC Distribution Cabinets

  • Core Requirements: Multi-string disconnection control and safe, arc-free interruption.

  • Main Types and Applications:

    • PV-Specific Power Relay:

      • Often employs a double-pole, double-throw (DPDT) configuration.

      • Utilizes positive and negative series interruption to effectively prevent arcing phenomena, enhancing interruption reliability.

      • Used for disconnection control of multiple PV strings.

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PV + Storage System Charge/Discharge Control

  • Core Requirements: High-voltage switching control and system soft-start protection.

  • Main Types and Applications:

    • High-Voltage DC Relay: Used to achieve switching control between the battery bank and the inverter.

    • Pre-charge Relay and Resistor:

      • Used in conjunction with the main relay to achieve system soft-start.

      • Protects equipment from damage caused by high inrush currents.

Signal Monitoring and Control

  • Core Requirements: Precise signal switching and system noise immunity.

  • Main Types and Applications:

    • Reed Relay / Signal Isolation Relay:

      • Used for MPPT (Maximum Power Point Tracking) signal switching and electrical isolation of low-voltage control circuits.

      • Improves system control accuracy and anti-interference capability.

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